Industrial IoT: The Essentials of Implementing IoT Solution

The substantial world is transformed into being digitalized. The discharge of smart devices and technologies is more about now machine learning, artificial intelligence, etc. A enormous amount of data that is produced by smart IoT devices is effected and examined by data metric technology.

Industrial IoT is one such technology which is also called Industrial Internet or Industry 4.0 and it presents wide possibilities in helping organizations to operate more securely and efficiently regardless of developing efficiency and cut down the cost.

As Industrial IoT is expanding every single day, make sure that you should be up to date on the latest Statistics to ensure appropriate solution over digital revolution.

As per the German wing of Pwc published report, 91% of responders are investing in digital factories, but out of that, only 6% consider their factories to be fully digitized.

Companies are assuming a total of 12% of productivity profits over five years which is due to Industrial IoT Technology. According to the analytical reports, the industrial internet of things will renovate many sectors that account for near about two-thirds of the global economic output hence managing economic gains of 14.2 trillion dollars by 2030.

IIOT encloses device connectivity almost in all industries:

  • In the retail industry, IoT applications increase supply chain efficiencies, in-store optimization, etc.
  • In healthcare wearable’s, data-based diagnostics medical devices have changed the way of delivering health care services.
  • In Transportation, sensors can assist with total fuelutilization, fleet management.
  • The systems like smart energy system move us rapidly to the realization of smart cities that helps in the reduction of energy consumption.

With the growth of IIOT, it becomes apparent in conducting real-time dynamics of data analytics in the Industrial sector. This leads to both new opportunities and challenges for business leaders.

Let’s move towards the IIOT implementation challenges currently faced by the organizations and their solutions:

Challenges to industrial IoT

1. Security

Security is the biggest concern for IIOT Technologies as the violations affect both individuals and enterprises that lead to financial and operational damage. As Companies using various IIOT solutions, their operating system is open to the security concerns, cyber-attacks and insider threats. Implementing IIOT Technology will be restricted exposure until it has solid cyber-security features such as authentication, proper encryption of data, IoT Public Key Infrastructure, IoT Security Analytics, IoT hardware testing that enables IIOT security.

Secure the IoT Network

Protect and secure IoT Network connecting devices on the internet to the back-end systems by implementing security features such as antivirus, anti-malware, Web Application Firewall, and other prevention systems.

Authentication of the IoT Devices

Allow users to authenticate IoT devices by initiating multiple user management features for a single IoT Device and implementing strong mechanisms such as biometrics, two-factor authentication.

IoT Data Encryption

To prevent the privacy of users and IoT Data, encrypt the data in between IoT Devices by using standard encoding algorithms and encryption processes to improve the security of user data and privacy.

2. Connectivity:

If an organization is planning to implement IIOT then there is a constant need for uninterrupted connectivity. Even using Internet Connectivity, its 100% availability is next to impossible. Use of proper cables and a set of systems that assures fewer data lost- even in case of connectivity issues may lead to the unremitted connection.

IoT solution for such a connectivity issue includes:

IIOT Gateway:  

Industrial IoT gateway can support the existing legacy systems to reliably relate to any industrial infrastructure such as an IoT gateway can connect the Industrial Distributed control systems where each processing element or machine is managed by a dedicated controller, directly to the cloud using various communication protocols MODBUS, PROFIBUS for edge to gateway connectivity and MQTT which is a lightweight communication protocol for gateway to cloud connectivity.

This will solve the problem of machine-to-machine connectivity and interoperability.

Inclusion of Local Storage:

Due to poor internet connectivity, the data that has been transferred from IoT Sensors to the gateway and then stored on the cloud may lead to a substantial drop. This will cause a loss of immense data at the time of interrupted connectivity.

IIOT Solution must include a local storage feature on the gateway so that the lost data will be stored in the local storage and can be easily recovered once it builds a connection with the internet.

3. IIOT Integration:

Another challenge that comes into the scenario is the integration of information technology (IT) and operational technology (OT). It is necessary to integrate both technologies with less data loss or a new generation of violations. This makes adopting IIOT Technology impractical for many operational businesses. Integration between IT and OT requires productive connectivity and synchronization. Hence it requires to change either total equipment or rely on faulty connectivity.

IoT Gateway Clustering:

IIOT Gateway Clustering ensures the combination of IT Systems, such as business process management software (Enterprise Resource Planning) and CRM Applications with OT Systems such as SCADA Systems. IoT projects have a millions of connected devices.

Networks supporting such a immense scale of endpoints regularly use a cluster of gateways connected to one another via mesh network connection. If one node goes down, the discharge of such network topology ensures reliability and also the continuity of cloud communication and data storage which will solve the problem of IT & OT connection.

Advantages of Implementing IIoT Solution:

Technically IIOT can be defined as a network of interconnected IoT devices embedded in physical objects for the sake of gathering and exchanging data which is then applied in a business sector to ensure operational savings and efficiencies. The gathered data from the IoT devices are then used in a variety of ways to build an IoT solution such as it could be used to predict impending breakdowns of industrial machinery.

hIOTron builds an IoT Solution using Industrial IoT Technology that enables an organization to generate savings through improved efficiency, safety, and increased uptime.

Improved Efficiency

One of the key benefits for IIOT is improved efficiency so that companies may reserve time and money both by leveraging their IoT Connected devices. Also, many organizations spend money as they spend energy.

Whether it is unnecessary electricity use or lights that being left on that increase total infrastructure and maintenance cost irrespective of energy consumption. hIOTron’s solution of smart energy and power management presenting complete and effective energy monitoring and managing, right from physical touchpoints to the user interface with dashboard and mobile app.

Enhanced Industrial Safety:

Every year there are many incidents and injuries on job sites that happen and some of them are due to faulty machines. IIOT devices are also used to ensure the physical safety of employees.

Using connected workers solutions the predictive maintenance can help to decrease the number of work-related injuries. Connected Worker solution includes a mobile, sensor, asset tracking, and analytics to more effectively execute the work activities of an industrial or worker. Monitoring real-time insight will help to minimize non-productive work, create a secure work environment and enhance efficiencies.

Optimization of logistics and supply chain:

Real-time supply chain data will also become available through the dependence on an IoT Solution. It can be achieved by a smart cold chain system that enables the efficiency and effectiveness of long-distance food, pharmaceutical, and other supply chains.

In hIOTron’s smart cold chain system solution, monitoring devices can give managers with live data about location and temperature, decreasing any problems along chain before they occur.

Increased uptime:

Many organizations with older equipment legacy often find themselves facing a challenge: how to enhance equipment availability without replacing existing machinery. IIOT provides a cost-effective solution for this challenge by providing machine monitoring and preventive maintenance. As per the study, IoT solutions diminished machinery breakdowns approximately by 70% and total maintenance cost by 30%.

As per experts study industrial IoT will surely improve production levels even further with time. Supporting infrastructure components along with IoT technology is required in order to accelerate the IIOT revolution.

hIOTron’s Industrial IoT Solutions makes it much easier to examine problems and requirements before they could contribute to enormous halts in the industrial process.