Successful Case Study

We doubled capacity with no additional machines at bottlenecked areas. Akash JK, Director of Operational Excellence, JJG Machining Pvt. LTd.

Utilization

60% to 80%

OEE

71% to 88%

Consistency & Support

World Class

Part Production

Increased by 27%

Companies Using FactoryMetrics

We’ve Helped our Industrial Clients Achieve More than $4M in Operational Savings

John Deere
rockman logo
endurance
tynor
polycab
indianrailway

How FactoryMetrics Help ?

With Hiotron FactoryMetrics manufacturers not just reduce the downtimes but also right combination of Edge and Cloud/Local platform with advance analytics makes it very powerful tool for manufacturers to take right decisions at every level of their organisation to maximise their daily production throughput and efficiency. Some of the key benefits of FactoryMetrics given below

Detailed Production & Downtime Analysis

Machine Health & Condition Monitoring

Preventive & Predictive Maintenance

Alerts & Notifications on abnormality

Tool, Die, Mold life Monitoring, Alert & Escalation

Production, Maintenance & Quality Dept. Detailed KPIs & Reports

What makes FactoryMetrics unique ?

Unlike many others, this product is fully designed, developed and manufactured by our in-house dedicated team which helps us to provide support or customize it at any extent, let it be hardware or software for our partners or customers in-order to meet their business requirement at very competitive price. There are many other factors which makes FactoryMetrics unique but some key points are listed below

Connect to any Old or New machine (Universal)

Plug and Play ready to use solution

Easy to Use, Flexible & Customisable Dashboard / App as per need

Advance Analytics & Insights on edge and cloud

Easy integration with any 3rd Party Hardware / Software system

Easy to scale across all machines and multiple factories.

How FactoryMetrics works ?

Right from data collection from Advance or legacy machines to remote or local display, FactoryMetrics works using 3 major components are DIOT box, IOT Platform, Dashboard & Mobile Application to provide a key to unlock any digital factory.

Hiotron's Smart Factory Industry 4.0 Solution in Pune revolutionizes manufacturing with advanced automation and IoT integration, boosting productivity and efficiency to new heights.

01

DIOT BOX

DIOT box collects data from any machine PLC or Non PLC based using I/O or machine specific protocol such as FOCAS, OPC-UA, MT connect or so and process, store and send that data securely to the FactoryMetrics platform using GSM (4G), Wi-Fi or Ethernet.

02

IOT Platform

FactoryMetrics IOT platform ensures that all machines data is gathered and processed in one centralised location to have secure, reliable remote access from anywhere in the world.

03

Dashboard & Apps

Leverage out-of-the-box Dashboard & mobile applications which drives immediate actionability including real-time dashboards, historical reporting, rules-based workflows, and text/email notifications to factory worker and managers.

“HARNESS THE POWER OF MACHINE DATA”

Increase Throughput, Maximise Profitability upto 30% using Smart Machine Monitoring System.

ROI Calculator

By bridging the communication gap between people, processes and machines, Industry 4.0 solutions are helping our customers make proactive, predictive business decisions that make a big impact and drive manufacturing efficiency by more than 20% on average. So how quickly will your investment in FactoryMetrics pay for itself? Find out now!

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ROI CALCULATIONS Of Hiotron FactoryMetrics

Benefit

Name Composition Total
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Installations

FACTORIES

0

DIGITISED

CONNECTED

0

MACHINES

HOURS

0

DOWNTIME SAVED

MILLIONS

0

SAVED

Ready to empower your shop floor ? Get started with FactoryMetrics today.

Frequently Asked Questions

There are several reasons why FactoryMetrics stands out from other “next generation” machine monitoring solutions in the market. We refer to them as “The FactoryMetrics Super Powers”:

  1. Automated Data Capture: Our system simplifies the collection and transformation of data from a wide range of machines, both new and old, ensuring seamless integration and immediate usability.

  2. Rapid Deployment: Users can start leveraging FactoryMetrics in matter of hours rather than months or years. Our solution includes KPI dashboards, configurable reports, text/email notifications, and seamless integration with existing factory hardware or software (ERP or any other) systems, allowing for quick and effective implementation.

  3. Direct Operational Data Capture: FactoryMetrics captures essential operational data—such as cycle count, cycle times, part count, and more—directly from the machines. This eliminates the need for operators input while still offering the flexibility to add human context when & wherever necessary.

  4. Ease of Use and Scalability: Our platform is designed for straightforward deployment and scalability, without the need for costly integrators or extensive training. We also provide support whenever needed to ensure smooth implementation across single or multiple sites.

  5. Unmatched Innovation: By choosing FactoryMetrics, you are investing in a continually evolving solution. Our dedicated product and engineering teams, based in the Pune (India), are consistently enhancing our product and expanding its capabilities to stay ahead of industry needs.

  6. Advanced Analytics and Insights: Our platform not only captures data but also provides advanced analytics and actionable insights. This enables manufacturers to make data-driven decisions, optimize operations, and enhance productivity.

  7. Comprehensive Support and Training: In addition to our user-friendly interface, we offer comprehensive support and regular training programs unlike other to ensure your team can fully leverage the power of FactoryMetrics from day one.

FactoryMetrics (FM) supports more 35 industry leading PLC’s/controllers includes Fanuc, Mitsubishi, Siemens, Allen Bradley, ABB, Schindler, Delta,  Mazak, Mori Seiki, DMG Mori, Makino, Haas, Brother, Okuma and many more.

Yes, it works with any Non-PLC/Old legacy machines as well.

There are two aspects of collecting data from machines:

  • Collect data using I/O pins of plc/controller
  • Collect data using protocols like OPC-UA/FOCAS/ MT-Connect/Modbus TCP, Modbus RTU, Profinet and so.

Data collection method completely depending on the type of the machines.

We need machine availability (30-45 mins) with avg. internet connectivity with couple of sites/ports bypassed through company’s firewall (if any). that’s it.

By default, FactoryMetrics offers a cloud-based service. However, for enterprises having prefer on-premise or hybrid architectural deployments, we accommodate those needs as well.

At every stage of data communication—whether it’s machine-to-device, device-to-server, or server-to-front end—we prioritize security with industry-grade encryption. Our commitment to safeguarding your data includes robust encryption protocols, regular security audits, and compliance with the latest security standards to ensure your information remains protected at all times.

In case of unavailability of internet, IOT gateway (DIOT box) act as a data logger and store data up to 3 months which can be retrieved once internet comes back and send it cloud without loss of any data.

Yes, it is possible to integrate additional sensors with IOT gateway (DIOT box) which are not included in the machine by default but are essential for monitoring critical process parameters.

All data transfer is encrypted – whether from Machine to IoT Device to Server to Mobile App/Dashboard, absolutely nothing goes over the network or local without encryption. UMM uses 256-bit AES, supports TLS 1.2 for all of your messages. We monitor the security community’s output closely and work promptly to upgrade the service to respond to new vulnerabilities as they are discovered.

Our servers are located in Amazon’s AWS data centers. UMM uses four availability zones within AWS’ us-east-1 region, all located in Mumbai  (India). AWS has devoted an entire portion of their site to explaining their security measures, which you can find here: https://aws.amazon.com/compliance/

We guarantee that FM will be available 99.9% of the time in a given billing cycle during office hours. Unavailability means that FM returns a server error response to a valid user request or data stored with FM becomes inaccessible during two or more consecutive 90 second intervals. Unavailability due to scheduled maintenance is excluded from these conditions and does not contribute towards unavailability calculations.

All FM customer data is hosted on multi-master shared databases so that there are no interruptions to service in the event of a single server outage. Hot spares of all our infrastructure components are running and available to be brought into rotation at all times.

You own all the data. We store data in the cloud or locally using best-in-class encryption methods, so your information is always safe.

Our standard costing model comprised of CAPEX to buy one time hardware & OPEX for the platform & apps continuous (24X7) remote access.